CAPABILITIES Metal Stamping Services Tool & Die Design & Manufacturing CNC Precision Milling 5 Axis Laser CuttingEquipment List EXAMPLES OF OUR WORKDeep Drawn Stamping of a Galvanized Steel Bus Roof Cap Design and Manufacturing of a Progressive Die for a Fluorescent Light Fixture Housing Design and Manufacturing of Transfer Tooling for the Automotive Industry CNC Machined Forged Billet 7050 Aluminum Aircraft Fittings for the Aerospace & Defense Industry Contract Metal Stamping for the Automotive Industry
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Metal Stamping Services Specializing in both Small and Large Dies and Progressive Dies

Serving over 10 distinct industries, Dekalb Tools & Die, Inc. is pleased to provide metal stamping services for a diverse range of intended applications and products: from the manufacturing of aircraft components to package reels and all metal stampings in between. Dekalb Tool and Die offers an impressive 1,800-ton capacity metal stamping press and up to 144-inch press beds - specializing in both small and large, deep drawing dies and progressive die work, we feature 9 different production methods to accommodate each client's unique requirements, from very small metal stampings to very large and deep tooling that requires oversized metal stamping equipment.

Dekalb Tool & Die's expansive material selection runs from food grade stainless steels to soft red metals, and we can handle orders ranging from low-volume small metal stamping runs to large-scale stamping production runs. Beyond Dekalb Tool and Die's metal stamping services, we're proud to provide production assembly, tool & die / metal stamping consulting, die and tooling design, product finishing & packaging, and more. To further explore your metal stamping and tool and die options please contact Dekalb Tools & Die, Inc. today.

Small Metal Stampings

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Examples of Metal Stamping Work

Metal Stamping Capabilities

General Stamping Capabilities  
Bulk
Contract Manufacturing
Custom
Imported
Intricate
Miniature
Production
Prototype
Industry Focus  
Agricultural
Automotive
Appliance
Communications
Construction
Electrical
Electronics
Furniture
Medical
Military
Semiconductor
Telecommunications
Intended Application  
Air Bags
Aircraft
Appliances
ATV (All Terrain Vehicles) parts
Batteries
Cleanrooms
Decorative
Electric Motors
Lighting Fixtures
Microelectronics
Ordnance
Package Reels
Package Reels For Leads
Pyrotechnics
Reel-To-Reel
X-Ray Machines
Press Rating   1800 tons
Maximum Press Stroke   10 in
Maximum Press Bed Length   144 in
Maximum Press Bed Width   120 in
Part Thickness   Max
1/2_in
Tolerance (+/-)   0.001 in
Industry Standards   ISO - 9001-200
International Organization for Standardization
TS-16949
Technical Specifications, used with ISO
Metal Stamping Production Method   Coining
For complex geometric shapes, squeezes the metal between two dies
Compound Die
Has a die black mounted on a punch plate with perforators in the upper die. Allows the cutting of internal and external part features on a single operation
Compression
Continuous
Is a continuous stamping process where the stamping function continues until the press is shut down.
Continuous Strip
Deep Drawn
Allows flat sheet metal to be turned into 3-D shapes
Die
Die Forging: Open and closed die forging.
Forming
Progressive Die
The raw stock is fed into a single die that has 2 or more stamping functions.
Metal Stamping Production Capabilities  
Bulk
Complex
Heavy Gauge
High Strength
High Volume
Intricate
Long Run
Mass Volume Parts
Medium-To-Large
Micro
Microminiature
Miniature
Short Run
Small
Subminiature
Thin Gage
Thin Wall
Metal Stamping Production Volume  
Specialty Production Shop
Prototype
Low Volume
Small Run
High Volume
Large Run
Long Run
Large Scale Production Volume Run
Metal Stamping Materials  
Aluminum
Beryllium Copper
Bi-Metal
Brass
Bronze
Carbon Steel
Cobalt Steel
Copper
Exotic Metal
Exotic Metal Alloy
Ferrous
Fibre
Foil
Gold
Inconel®
Kovar®
Lead
Leather
Magnesium
Manganese Steel
Metal
Mica
Nickel
Nickel Alloy
Nickel Steel
Nitinol®
Non-Metallic
Precious Metals
PVC
Rubber
Sheet Metal
Solder
Spring Steel
Stainless Steel
Steel
Teflon®
Tempered Steel
Titanium
Wire Cloth
Metal Stamping Product Examples  
Canisters
Cans
Connectors
Cosmetic Containers
Custom Security Seals
Electronic Connectors
End Caps
Filter Components
Furniture Parts
Fuses
Hardware
Heatsinks
Inflators
Insert Moldings
Lead Frames
Medical Components
Medical Diaphragms
Package Reels
Parts
Pressure Vessels
Printed Circuit Boards
Printed Circuit Contacts
Printer Cartridge Blades
Reflectors
Sensor Components
Service Parts
Shapes
Shells
Surface Mount Pins
Thrust Washers
Transfer Stampings
Metal Stamping Features  
Coated
Countersunk
Cruciform
Embossed
Enameled
Flat
Heat Treated
Numbering
Ornamental
Shape Critical
Strain Relief
Surface Critical
Tapped
Threaded
Additional Tool & Die / Stamping Services Provided  
Assembly
Consulting
Deburring
Design
Heat Treating
Plating
Packaging
Powder Coating
Rivet
Stress Relieving
Swaging
Tapping
Trimming
Welding
File Formats Accepted  
AlphaCAM (AMD,ATD)
AutoCAD (DWG,DWZ)
BMP
Bit Mapped Graphics
Catia (CATDrawing,CATPart)
Delcam (DGK, DMT)
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JEPG
Joint Photographic Experts Group
MasterCam (MDX, MC8, MC9, SET)
PDES
Product Data Exchange using
Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between
advanced CAD and CAM programs.
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
3D ACIS Model File
Solid Edge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data
SurfCam (DSN)
TIFF
Tagged Image File Format
TurboCAD (TCW,TCX)
Unigraphics (PRT)

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