CAPABILITIES Metal Stamping Services Tool & Die Design & Manufacturing CNC Precision Milling 5 Axis Laser CuttingEquipment List EXAMPLES OF OUR WORKDeep Drawn Stamping of a Galvanized Steel Bus Roof Cap Design and Manufacturing of a Progressive Die for a Fluorescent Light Fixture Housing Design and Manufacturing of Transfer Tooling for the Automotive Industry CNC Machined Forged Billet 7050 Aluminum Aircraft Fittings for the Aerospace & Defense Industry Contract Metal Stamping for the Automotive Industry
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Complete Tool & Die Services - Tool & Die Design, Build & Repair

With large-scale tooling capabilities and over 40 years in the tool and die industry, Dekalb Tool & Die, Inc features a variety of tool & die design services, tool & die making capabilities, and tool & die repair and maintenance responsiveness that only comes with a staff and facility as experienced and well equipped as Dekalb Tool & Die, Inc.

Using our comprehensive knowledge of tool and die design coupled with our state of the art tool and die design capabilities, our tool & die designers will work with you to engineer the solution that best suits your tooling needs. Dekalb Tool and Die features a wide range of die types and tooling options, and works with materials ranging from aluminum and brass to copper, kovar, and stainless steel. Featuring wire EDM and in-house heat-treatment services, we're equipped to handle everything from prototypes to large-scale production volume runs.

To learn more about our tool and die manufacturing and design capabilities or our tool and die repair and maintenance programs, please contact Dekalb Tool & Die, Inc.

Tool & Die Manufacturing and Design

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Examples of Tool Design & Die Work at Dekalb Tool & Die, Inc. 

Tool & Die Manufacturing and Design Capabilities

Tool & Die General Capabilities  
CAD Modeling (2-D, 3-D)
Design
Engineering
Inspection
Prototypes
Testing
Tool History Documentation
Technical Support
Die Types  
Stamping
  • Single Hit
  • Progressive
  • Transfer
Coining Dies
Forming Dies
Draw Dies
Blanking Dies
Secondary Dies
Hand Transfer Dies
Swaging Dies
Additional Capabilities  
Checking Fixtures
Welding Fixtures
Inspection Gauges/Fixtures
Assembly Fixtures
Welding Fixtures
Automation Equipment
Applications  
Drawn Shells
Pans
Tubes
Channels
Perforated Shapes
Embossing
Industry Standards   ISO - 9001-200
International Organization for Standardization
TS-16949
Technical Specifications, used with ISO
Tool and Die Lifting Capacity   Max
30 Tons
Material Applications  
Aluminum
Brass
Copper
CRS
Kovar
Spring Steel
Stainless Steel
Titanium
Production Volume  
Specialty Production Shop
Prototype
Low Volume
Small Run
High Volume
Large Run
Long Run
Large Scale Production Volume Run
File Formats  
AlphaCAM (AMD,ATD)
AutoCAD (DWG,DWZ)
BMP
Bit Mapped Graphics
Catia (CATDrawing,CATPart)
Delcam (DGK, DMT)
DXF
Drawing Interchange Format, or Drawing Exchange Format
GIF
Graphics Interchange Format
IGES
Initial Graphics Exchange Specification, ANSI file format.
Inventor (IDW, IPT)
IronCAD (ICD,ICS)
JPG or JEPG
Joint Photographic Experts Group
MasterCam (MDX, MC8, MC9, SET)
PDES
Product Data Exchange using STEP, Standard for the Exchange of Product Model Data. A standard format for exchanging data between
advanced CAD and CAM programs.
PDF
Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
3D ACIS Model File
Solid Edge (DFT)
SolidWorks (SLDPRT,SLDDRW,SLDDRT)
STEP
Standard for the Exchange of Product Model Data
SurfCam (DSN)
TIFF
Tagged Image File Format
TurboCAD (TCW,TCX)
Unigraphics (PRT)
Tolerance (+/-)   0.001 in

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